AI-Powered Pallet Counting

Manual pallet counts are slow, inconsistent and disputed. One distracted operator on a busy shift and the count is wrong. Leading to claims, client friction and zero audit trail when it matters most.

This is a problem every warehouse and cross-dock operation deals with. Every single week

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AI That Counts for You

The Logistics Engineer built a computer vision system that counts pallets automatically as they pass through the dock door. Powered by edge AI running on a small device with object detection: no cloud, no WMS integration needed, operational from day one.

Real-time pallet detection at the dock door

Automatic count logging per load with timestamp

Low-cost hardware, scalable across multiple doors

Fully on-site — no data leaving your operation

Engineering That Works on the Floor

This project demonstrates what modern operational engineering looks like: combining deep logistics process knowledge with hands-on technical capability to build solutions that actually work on the floor.

The pallet counter is not a finished product to be sold off the shelf. It is a proof of concept that shows what is possible when you bring engineering thinking into a logistics problem that has been accepted as unsolvable for too long.

For operations looking to reduce loading disputes, improve dock accountability or explore AI-assisted process control, this project is a starting point for a real conversation.

The logistics engineer as your partner

We partner in operational success. The service that we offer is designed to support logistics providers, warehouse operators and manufacturers with deep expertise in logistics, warehousing and manufacturing planning. The results of this service means continuous improvement processes for scalable and sustainable success.

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